Sensor-Based Integrated Intelligent Vision Vickers Hardness Tester
  • Sensor-Based Integrated Intelligent Vision Vickers Hardness Tester

Sensor-Based Integrated Intelligent Vision Vickers Hardness Tester

Brand JUHUI

Product origin Shanghai

Delivery time In Stock

Supply capacity Unlimited Supply

Sensor feedback refines loading accuracy and test stability.
AI vision delivers precise indentation recognition and analysis.
Touchscreen workflow reduces manual steps and speeds testing.
USB data export supports reliable tracking and batch management.

Sensor-Based Integrated Intelligent Vision Vickers Hardness Tester

Product Description

The Sensor-Based Integrated Intelligent Vision Vickers Hardness Tester combines closed-loop loading, intelligent vision imaging, and automatic hardness evaluation into a single system. The built-in CCD module displays real-time indentation images, while the sensor-driven loading structure enhances force accuracy and improves measurement repeatability. All test parameters—including force, dwell time, measurement mode, brightness, and hardness conversion—can be selected and analyzed directly on the PC. The system supports multi-point layer-depth evaluation, hardness-depth curve plotting, batch storage, and automatic report generation, making it highly efficient for materials research, coating evaluation, and microstructure testing.

Sensor-Based Integrated Intelligent Vision Vickers Hardness Tester

The side-integrated synchronous touchscreen is optional

Product Advantages

  1. Industrial computer integration with USB expansion.

  2. Windows OS and Intel processor ensure fast data processing.

  3. CCD imaging system supports fully automatic indentation recognition.

  4. Real-time indentation display with automatic hardness calculation.

  5. Automatic data logging and hardness-depth curve generation with WORD export.

  6. Optional dual-screen mode for synchronous viewing and measurement.

  7. High-clarity optical imaging with 0–100 adjustable brightness.

  8. On-screen display of hardness value, conversion, test force, brightness, dwell time, and statistics.

  9. Large-capacity storage for test reports and images.

  10. Unit switching between kgf and N.

  11. Simultaneous display of max, min, average, and deviation.

  12. Converts 18 hardness scales including HRA, HRB, HRC, HRD, HRE, HRF, HRG, HRH, HRK, HR15N, HR30N, HR45N, HR15T, HR30T, HR45T, HV, HK, HBW.

  13. Dual objectives allow direct hardness measurement.

  14. Upper/lower limits may be set for automatic pass/fail judgment.

  15. Knoop hardness conversion supported.

  16. Supports English and Chinese language switching.

  17. Built-in auto-measurement module with accurate sensor control.

  18. Sturdy cast-aluminum structure ensures long-term stability.

  19. High-durability coating resists scratches and aging.

  20. Lifetime technical support and spare-parts service.

Vickers Automatic Measurement & Control System

The integrated control system automates loading, holding, unloading, image capture, and hardness measurement. Using a high-resolution CCD imaging module, the instrument provides direct indentation visualization and real-time measurement. The software supports multilevel force selection, spacing measurement, case-depth analysis, statistical calculation, hardness conversion, curve plotting, and auto judgment against upper/lower limits. Data can be stored, printed, or exported for long-term use.

Software Features

  1. Hardness tester control: turret switching, loading, dwell-time settings, brightness adjustment, and feedback.

  2. Automatic indentation measurement with hardness-depth curve plotting.

  3. Manual measurement supports diagonal and four-point modes.

  4. Hardness conversion among HB, HR, HV, HK; surface curvature correction included.

  5. Statistical tools: mean, variance, Cp, Cpk, auto-save option.

  6. Individual and batch data storage with image recalling.

  7. Auto WORD/EXCEL report output with images, annotations, curves, and tables.

  8. Knoop hardness measurement supported.

  9. Fracture toughness evaluation supported.

  10. Full image-processing tools: capture, calibration, enhancement, geometric measurement, annotation, album management, and scaled printing.

Applications

Suitable for hardness testing of metals, non-ferrous materials, foils, hard alloys, thin plates, coatings, plating layers, carburized/nitrided layers, glass, wafers, microstructures, electronic materials, and precision components.

Technical Specifications

ItemSpecification
ModelPCHVT-5ZC / 10ZC / 30ZC / 50ZC
Hardness Scales (Four selectable groups)Option 1 – PCHVT-5ZC: HV0.1, HV0.2, HV0.3, HV0.5, HV1, HV2, HV3, HV5
Option 2 – PCHVT-10ZC: HV0.1, HV0.2, HV0.3, HV0.5, HV1, HV2, HV3, HV5, HV10
Option 3 – PCHVT-30ZC: HV0.2, HV0.3, HV0.5, HV1, HV2, HV2.5, HV3, HV5, HV10, HV20, HV30
Option 4 – PCHVT-50ZC: HV0.3, HV0.5, HV1, HV2, HV3, HV5, HV10, HV20, HV30, HV50
Test Force (kgf, Four selectable groups)Option 1 – PCHVT-5ZC: 0.1, 0.2, 0.3, 0.5, 1, 2, 2.5, 3, 5
Option 2 – PCHVT-10ZC: 0.1, 0.2, 0.3, 0.5, 1, 2, 2.5, 3, 5, 10
Option 3 – PCHVT-30ZC: 0.2, 0.3, 0.5, 1, 2, 2.5, 3, 5, 10, 20, 30
Option 4 – PCHVT-50ZC: 0.3, 0.5, 1, 2, 2.5, 3, 5, 10, 20, 30, 50
Hardness Range5–3000 HV
Unit ConversionBrinell, Rockwell, Knoop (ASTM / ISO / JJG supported)
Hardness ReadingAutomatic PC hardness measurement
Pass / Fail JudgmentConfigurable upper/lower limits; auto indication
Language SwitchingEnglish / Chinese
Error CorrectionSystem calibration
Scale ConversionHK (Knoop)
Measurement CalculationBrinell, Rockwell, Vickers
Test ReportAutomatically generated
Loading ControlAutomatic loading, hold, unloading
TurretAutomatic switching (indenter / objectives)
Optical ChannelDual-channel supported
Dwell Time5–60 s
Force SelectionExternal force knob, value displayed automatically
Objective Magnification10×, 20× (optional 40×)
Optical SystemTotal magnification: 100× (observation), 200× (measurement)
Measuring range: 400 μm
Resolution0.125 μm
XY WorktableSize: 100 × 100 mm
Travel: 25 × 25 mm
Min reading: 0.01 mm
Max Specimen Height150 mm
Max Specimen Width120 mm
Power SupplyAC220V / 50Hz
Weight60 kg
Dimensions620 × 230 × 630 mm

Standard Accessories

AccessoryQtyAccessoryQtyAccessoryQty
Vickers Indenter110× Objective120× Objective1
Weights1 setHalogen Lamp1XY Worktable1
Film Holder1Flat Table1Wire Holder1
Hardness Blocks2Mouse1Screwdrivers2
Leveling Screws4Level Gauge1Power Cable1
Fuses2Dust Cover1Certificate1
Industrial CCD Camera1Optical Tube1 setEncryption Key1
Auto Measurement System1PC Computer1Touch Controller (Optional)1
Network Port1USB Ports3


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