JAHVST-1000ZXY Fully Automatic Micro Vickers Hardness Tester

Product Description

The JAHVST-1000ZXY Fully Automatic Vickers Microhardness Tester is designed for laboratories and production environments that demand maximum accuracy, automation, and consistency.
This system integrates optical imaging, computerized motion control, advanced indentation recognition, and automated hardness evaluation into one unified platform. With its upgraded auto-turret, motorized XYZ axes, CCD imaging, and intelligent software, the instrument significantly reduces human influence while improving efficiency and long-term stability.

The system is ideal for micro-material research, heat-treatment evaluation, coating hardness profiling, gradient layer studies, and quality control of precision components. Its automated positioning, multi-point measurement capability, and powerful analysis tools allow users to complete large-volume testing with minimal effort, delivering reliable hardness distributions, depth gradients, and structural evaluations.

Product Advantages

1. High-precision optical engineering provides sharp imaging, adjustable illumination, and stable long-term observation comfort.

2. 7-inch touchscreen display shows hardness values, testing force, dwell time, statistics, and measurement curves in real time.

3. Fully motorized XYZ movement supports automated multi-point positioning with micron-level repeatability for batch testing.

4. Automatic turret switching shifts between indenter and objectives seamlessly without manual intervention.

5. Auto-focus and intelligent indentation recognition eliminate subjective reading errors and stabilize test consistency.

6. Supports 18 international hardness scales, including HV, HK, HRA–HR45T, suitable for metals, coatings, thin layers, and micro-materials.

7. Dual optical channels (eyepiece + CCD imaging) allow simultaneous viewing and automated measurement.

8. Automatic loading, dwelling, and unloading ensure consistent indentation formation free from operator influence.

9. Internal memory and USB data export support long-term archiving, traceability, and offline analysis.

10. Rigid mechanical structure resists deformation and vibration, ensuring stable accuracy over years of operation.

Software Introduction

The JAHVST-1000ZXY software suite is the intelligence core of the system, integrating motion control, automation logic, image processing, hardness algorithms, and reporting functions into a unified workflow.

1) Intelligent Motion Control

• Automated Z-axis loading, dwelling, and unloading.
• XY-stage path planning for batch points, grids, or custom coordinate testing.
• Adjustable movement speed and compensation algorithms to ensure precise positioning.

2) Automated Indentation Recognition

• High-resolution CCD imaging with enhanced edge detection.
• Sub-micron accuracy ensures stable results for small or shallow indents.
• Eliminates human reading errors and improves repeatability.

3) Hardness Calculation & Conversion

• Automatic HV calculation from diagonals.
• Converts to 18 international hardness scales: HV, HK, HRA, HRB, HRC, HRN, HRT, HR30N, HR45T, etc.
• Provides hardness mapping and comparison analysis.

4) Data Management

• Stores all test information including force, dwell time, ID, date, images, and results.
• Multi-level security and long-term archival capabilities.

5) Automated Reporting

• WORD, EXCEL, JPG, BMP export.
• Reports include hardness tables, distribution curves, batch statistics, and graphical results.
• Custom templates for factory QC workflows.

6) Full-Workflow Automation

• Allows fully automated indentation → movement → recognition → calculation → reporting.
• Semi-automatic mode also supported for flexible operation.
• Greatly reduces operator skill requirements and testing time.

Application Range

The JAHVST-1000ZXY system is ideal for:

• Heat-treated steels, alloy metals, tool materials, bearing materials
• Coatings, plating layers, thin films, nitrided layers, carburized layers
• Electronic components, micro-mechanical parts, precision molds
• Glass, ceramics, minerals, and composite micro-structures

Suitable for hardness profiling, gradient analysis, surface integrity evaluation, and micro-material research.

Hardness Tester Technical Parameters

Standard Configuration