Unicomp Technology X-ray Foreign Object Detection Systems
Unicomp's X-ray detection systems ensure unparalleled safety with high-precision imaging (e.g., detecting ∅0.3mm steel balls), AI-powered algorithms, and multi-industry applications. Features include 80–130kV microfocus X-ray sources, deep learning for real-time Foreign object detection, and compliance with CE/FDA standards. Models like UNX4015-N (boxed foods) and UNX1830-D (bottled liquids) offer customizable solutions, enhancing efficiency in quality control. With 400+ patents and global certifications, Unicomp delivers reliable, non-destructive inspection for sectors ranging from agriculture to electronics.
Product Description
Introduction to Unicomp Technology
Unicomp Technology (Stock Code: 688531), founded in 2009 and headquartered in Wuxi, China, is a pioneering leader in industrial X-ray intelligent detection Specializing in microfocus and high-power X-ray systems, the company has revolutionized non-destructive testing through core innovations like closed thermal cathode microfocus X-ray sources, achieving domestic breakthroughs with international standards. With over 400 patents and certifications including CE, FDA, and ISO, Unicomp serves 2,000+ clients globally, providing tailored solutions for food safety, pharmaceutical integrity, and electronic component inspection. Their product portfolio, including the UNX series, integrates advanced imaging, AI algorithms, and modular designs to address diverse industry challenges, from contaminant detection in packaged goods to quality assurance in manufacturing.
Core Technology and Innovation
Unicomp’s systems leverage cutting-edge X-ray physics, developed through national research initiatives like the "863 Program "02 Major Project." The technology centers on high-precision imaging principles: X-rays (0.1–100nm wavelength) penetrate materials, and differential absorption creates detailed internal images. Key advancements include:
Microfocus X-ray Sources: Unicomp’s proprietary closed-cathode sources (e.g., 90–130kV) achieve spot sizes as small as 5μm, enabling resolution of sub-millimeter contaminants like metal shards or glass fragments. This is critical for detecting impurities in complex products such as nuts, dairy, or pharmaceuticals.
AI and Deep Learning Algorithms: The systems employ real-time image processing and machine learning to automatically identify foreign objects (e.g., ceramics, stones, or rubber) while minimizing false positives. Features like automatic calibration and multi-angle scanning.g., ±25° tilt) enhance accuracy, with algorithms trained on vast datasets for adaptability across products.
Safety and Compliance: Radiation levels are maintained below 1μSv/h, with stainless-steel (304/316) housings, IP66-rated components, and hygiene-compliant designs (e.g., food-grade PU conveyors). Certifications from SGS, TUV, and national metrology institutes ensure global operational safety.
Product Series and Specifications
Unicomp’s UNX series includes tailored models for various applications:
UNX4015-N: Designed for boxed and bagged foods (e.g., snacks, frozen goods), it offers a 400mm × 150mm detection channel, 80–100kV X-ray source, to ∅0.3mm steel balls. Its AI-driven software identifies metals, glass, and ceramics, with conveyor speeds up to 120m/min.
UNX6010-B: Optimized for bulk materials (e.g., nuts, grains), this model features a 600mm × 100mm channel, TDI detectors, and sensitivity to ∅0.2mm wires. Applications include detecting stones in peanuts or defects in seeds, with optional pneumatic ejection for automated rejection.
UNX1830-D: Targeting bottled and canned liquids (e.g., beverages, sauces), it provides 360° multi-source imaging, liquid-level detection, and precision to ∅0.5mm contaminants in containers up to 180mm × 300mm.
Each system includes-friendly software with real-time monitoring, data export (e.g., CSV, PDF reports), and remote operation via PCs or mobile devices. For instance, the software suite supports geometric measurements (distance, volume) and customizable thresholds, reducing operator dependency.
Applications Across Industries
Unicomp’s systems are deployed in multiple sectors:
Food Safety: Cases include detecting ceramic balls in ham sausages, metals in instant noodles, and stones in grains. For example, in nut processing, systems identify shriveled or insect-damaged items, boosting compliance with standards like HACCP.
Pharmaceuticals: Used to inspect pill integrity (e.g., cracks or missing components) in drug manufacturing, ensuring patient safety.
Consumer Goods: Applications range from verifying cosmetics packaging completeness to finding broken needles in textiles, highlighting.
The technology’s non-destructive nature preserves product integrity, while efficiency gains—such as reducing inspection time by 30% in production lines—underscore its economic value.‘’
Advantages Over Traditional Methods
Compared to manual inspection or metal detectors, Unicomp’s X-ray systems offer:
Higher Accuracy: AI algorithms achieve >99% detection rates for sub-millimeter contaminants, surpassing visual checks.
Speed and Automation: Conveyor-integrated designs process up to 120 items/minute, with real-time ejection of defective products.
Adaptability: Modular designs allow customization for unique packaging or materials, supported by Unicomp’s R&D network across China (e.g., 40,000m² production base).
With ongoing innovations—like 3D CT scanning and IoT integration—Unicomp continues to set industry benchmarks, helping clients mitigate recalls and enhance brand trust.
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